Quality Control
Because we care.
We don't just supply carpet but we sell TRUST! We will go to every feasible means to bring satisfaction to our customers through consistent quality and environment friendly initiatives.
Quality control in purchasing.
We sources quality raw materials, spend years on developing products and relationships with suppliers to make sure we get the right quality!
Quality control in process.
Every piece of carpet that is tufted is inspected to see if any tufts are missing. One person with a single needle tufting gun shoots pile yarn wherever missing yarn is found. We check that the width of the carpet is within tolerance and that the tuft height is of the correct length.
The mass per unit area of pile yarn is a significant test because pile density determines the feel of the carpet. Backing fabrics are tested for strength by tension testing. The primary backing's strength is checked both before and after tufting. The delamination strength of the secondary backing is also tested by determining at what force the secondary backing can be pulled away from the primary backing.
Quality control system.
We are introducing many QA tools to our organization to ensure that our processes are efficient. One of them is PDCA (Plan, Do, Check, Act).
The goal is to ensure that excellence is inherent in every component of the process. Quality assurance also helps determine whether the steps that are used to provide the product or service are appropriate for the time and conditions.
We have implemented 5S's at workplace, they are the foundation that supports all the phases of Six Sigma. The foundation of a production system is a CLEAN and SAFE work environment. The 5S’s are: Sort, Straighten, Shine, Standardize and Sustain.
All the effort we put into manufacturing carpet is so that our customers get quality carpet at an affordable price.